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Die Casting

High-pressure die casting for aluminum and zinc parts at volume.

Overview

High-pressure die casting for parts where CNC machining alone isn't the economical answer at volume, in aluminum and zinc alloys.

What's included

  • Tooling design support included
  • Suited to higher-volume production
  • Post-cast machining available
  • Material and alloy selection guidance
Die casting capability illustration

Specifications

ProcessHigh-pressure die casting
Typical lead time3-4 weeks
Materials8 aluminum, zinc, and magnesium alloys — full list on our Materials & Finishes page →
Best forComplex geometry at production volume
Max part sizeCustom envelope sizes available — send your dimensions with your RFQ and we'll confirm fit.
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Processes

Processes

Matched to part geometry, wall thickness, and volume.

High Pressure Die Casting

High Pressure Die Casting

Molten metal is forced into a steel die at high pressure, filling thin walls before the shot cools. Best for intricate geometry at production volume.

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Low Pressure Die Casting

Low Pressure Die Casting

Metal is fed into the mold with gentle gas pressure rather than a high-speed shot. Slower fill, better dimensional control — the pick for larger or thicker parts.

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Hot and Cold Chamber Die Casting

Hot and Cold Chamber Die Casting

Cold chamber handles alloys with a high melting point, aluminum is the common case. Hot chamber runs faster and suits low-melting-point alloys like zinc.

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Advanced Modeling and Design Software

Advanced Modeling and Design Software

Simulation and mold-flow analysis support design decisions before tooling is cut, catching fill and cooling issues early.

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Materials

Materials for die casting

8 aluminum, zinc, and magnesium alloys, on our Materials & Finishes page →

Send us a drawing. Get a real engineer's answer.

Upload your CAD file, materials, and target quantity — we'll come back with a manufacturability review and a quote. Our engineers review every request personally.